Toyota
Toyota Land Cruiser
 Service Manual
Charging Generator
Reassembly

1. INSTALL ROTOR TO DRIVE END FRAME

(a) Place the drive end frame on the pulley.

(a) Place the drive end frame on the pulley.

(b) Install the rotor to the drive end frame.

2. INSTALL COIL ASSEMBLY

(a) Place the generator washer on the rotor.

(b) Using SST and a press, slowly press in the coil assembly.

(b) Using SST and a press, slowly press in the coil assembly.

SST 09285-76010

(c) Install the coil assembly with the 4 bolts.

(c) Install the coil assembly with the 4 bolts.

Torque: 5.8 N·m (59 kgf·cm, 51 in.·lbf)

3. INSTALL PULLEY

(a) Install the pulley to the rotor shaft by tightening the pulley

(a) Install the pulley to the rotor shaft by tightening the pulley nut by hand.

(b) Hold SST (A) with a torque wrench, and tighten SST (B) clockwise to the specified torque.

SST 09820-6301 1

Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)

(c) Check that SST (A) is secured to the pulley shaft.

(d) Mount SST (C) in a vise.

(d) Mount SST (C) in a vise.

(e) Insert SST (B) into SST (C), and attach the pulley nut to SST (C).

(f) To torque the pulley nut, turn SST (A) in the direction

(f) To torque the pulley nut, turn SST (A) in the direction shown in the illustration.

Torque: 110.3 N·m (1,125 kgf·cm, 81 ft·lbf)

(g) Remove the generator from SST (C).

(h) Turn SST (B), and remove SST (A and B).

(h) Turn SST (B), and remove SST (A and B).

4. INSTALL BRUSH HOLDER

(a) Place the front seal plate on the coil assembly.

(a) Place the front seal plate on the coil assembly.

(b) Place the brush holder on the coil assembly with the pin

(b) Place the brush holder on the coil assembly with the pin facing upward.

NOTICE: Be careful of the holder installation direction.

(c) Install the 2 screws.

Torque: 1.8 N·m (18 kgf·cm, 16 in.·lbf)

(d) Align the pins of the brush holder with the holes of the rear

(d) Align the pins of the brush holder with the holes of the rear seal plate, and install the rear seal plate.

5. INSTALL END COVER

(a) Install the terminal insulator.

(a) Install the terminal insulator.

NOTICE: Be careful of the terminal insulator installation direction.

(b) Install the end cover with the 3 nuts.

(b) Install the end cover with the 3 nuts.

Torque: 4.6 N·m (47 kgf·cm, 41 in.·lbf)

6. INSTALL REAR END COVER

Install the rear end cover with the 3 scerws.

Install the rear end cover with the 3 scerws.

Torque: 4.6 N·m (47 kgf·cm, 41 in.·lbf)

7. CHECK THAT ROTOR ROTATES SMOOTHLY

    More about Generator:

    Disassembly

    Inspection

    Installation

    Reassembly

    Removal

    Replacement

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