Toyota
Toyota Land Cruiser
 Service Manual
Suspension & Axle Front drive shaft
Reassembly

1. INSTALL DUST SEAL

Using SST and a press, install a new dust seal to the outboard

Using SST and a press, install a new dust seal to the outboard joint shaft.

SST 09950-00020

NOTICE: Be careful not to damage the dust seal.

2. INSTALL DUST COVER

Using SST a steel plate and press, install a new dust cover.

Using SST a steel plate and press, install a new dust cover.

SST 09316-2001 1

NOTICE: Be careful not to damage the dust cover.

3. INSTALL OUTBOARD JOINT BOOT AND CLAMPS

(a) Place 2 new boot clamps to boot.

(a) Place 2 new boot clamps to boot.

HINT: Before installing the boot, wrap vinyl tape around the spline of the shaft to prevent damaging the boot.

(b) Temporarily install a new boot to the outboard joint shaft.

(c) Position the inside clamp onto the boot.

(d) Using SST, pinch the inside clamp.

(d) Using SST, pinch the inside clamp.

SST 09521-24010

NOTICE: Do not overtighten SST.

(e) Pack the outboard joint and boot with grease in the boot kit.

Grease capacity: 368 - 378 g (13.0 - 13.3 oz.)

(f) Position the outside clamp onto the boot.

(g) Using SST, pinch the outside clamp.

(g) Using SST, pinch the outside clamp.

SST 09521-24010

NOTICE: Do not overtighten SST.

(h) Using SST, adjust the clearance of the clamps.

(h) Using SST, adjust the clearance of the clamps.

SST 09240-00020

Clearance: 0.8 mm (0.031 in.)

4. TEMPORARILY INSTALL INBOARD JOINT BOOT AND CLAMPS

Temporarily install 2 new boot clamps and boot to the outboard joint shaft.

5. ASSEMBLE INBOARD JOINT

(a) Install the cage to the outboard joint shaft.

(a) Install the cage to the outboard joint shaft.

NOTICE: Insert the cage with its smaller inner diameter side facing to the outboard joint.

(b) Align matchmarks placed before removal.

(c) Install the inner race.

(d) Using a snap ring expander, install a new snap ring.

(e) Align matchmarks placed before removal, and install the cage to the inner race.

(f) Install the 6 balls.

HINT: Apply grease onto the balls to keep them from falling.

(g) Pack the inboard joint tulip and boot with grease in the boot kit.

Grease capacity: 293 - 303 g (10.3 - 10.7 oz.)

(h) Align matchmarks placed before removal, and install the inboard joint tulip to the outboard joint shaft.

(i) Install a new snap ring.

(j) Temporarily install the boot to the inboard joint tulip.

(k) Make sure that the boot is on the shaft groove.

(l) Make sure that the 2 boots are not stretched or contracted

(l) Make sure that the 2 boots are not stretched or contracted when the drive shaft is at standard length.

Drive shaft standard length: 573.9 +- 5.0 mm (22.594 +- 0.197 in.)

(m) Using a screwdriver, bend the clamps and lock them.

6. CHECK DRIVE SHAFT (SA-29 )

    More about Front drive shaft:

    Disassembly

    Reassembly

    Removal

    Toyota Land Cruiser Service Manual / Suspension & Axle / Front drive shaft / Reassembly

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