Toyota
Toyota Land Cruiser
 Service Manual
Transfer Front extension housing
Reassembly

HINT: Coat all of the sliding and rotating surfaces with gear oil before reassembly.

1. INSTALL DUST DEFLECTOR

(a) Using a plastic hammer, install a new dust deflector to the

(a) Using a plastic hammer, install a new dust deflector to the front extension housing.

(b) Using SST and a press, install a new dust deflector to the

(b) Using SST and a press, install a new dust deflector to the front output shaft.

SST 09316-2001 1, 09316-60011 (09316-00011)

2. INSTALL BALL BEARING

(a) Using SST and a press, install the ball bearing to the front

(a) Using SST and a press, install the ball bearing to the front extension housing.

SST 09316-6001 1 (09316-00011, 09316-00031)

(b) Select a snap ring that will allow the minimum axial play.

(b) Select a snap ring that will allow the minimum axial play.

(c) Using a screwdriver, install a new snap ring.

(c) Using a screwdriver, install a new snap ring.

3. INSTALL OIL SEAL

(a) Apply MP grease to the lip of a new oil seal.

(a) Apply MP grease to the lip of a new oil seal.

(b) Using SST and a hammer, drive in a new oil seal to the front extension housing.

SST 09316-6001 1 (09316-00011, 09316-00061)

4. INSTALL FRONT OUTPUT SHAFT AND DRIVE CLUTCH HUB

(a) Using SST and a press, install the front output shaft and

(a) Using SST and a press, install the front output shaft and drive clutch hub.

SST 09316-2001 1, 09316-60011 (09316-00011, 09316-00041, 09316-00071)

(b) Select a snap ring that will allow the minimum axial play.

(b) Select a snap ring that will allow the minimum axial play.

(c) Using a snap ring expander, install a new snap ring.

(c) Using a snap ring expander, install a new snap ring.

    More about Front extension housing:

    Disassembly

    Reassembly

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