1. INSPECT INJECTOR INJECTION
CAUTION: Keep injector clean of sparks during the test.
(a) Disconnect the fuel inlet hose (fuel tube connector) from the fuel filter.
(b) Use a new fuel main hose and take out the fuel tube connector from its hose.
Part No. 23271-50150
(c) Connect SST (hose) and fuel tube connector to the fuel filter outlet.
CAUTION: Perform connecting operations of the fuel tube connector (quick type) after reading the precautions (SF-1 ).
HINT: Use the vehicle's fuel filter.
(d) Remove the pressure regulator from the delivery pipe.
(e) Install the O-ring to the fuel inlet of the pressure regulator.
(f) Connect SST (hose) to the fuel inlet of the pressure regulator with SST (union) and the 2 bolts.
SST 09268-41047 (09268-41091)
Torque: 7.5 NÂ·m (80 kgfÂ·cm, 66 in.Â·lbf)
(g) Connect the fuel return hose to the fuel outlet of the pressure regulator.
(h) Install the O-ring to the injector.
(i) Connect SST (adaptor and hose) to the injector, and hold the injector and union with SST (clamp).
SST 09268-41047 (09268-41110, 09268-41300)
(j) Put the injector into the graduated cylinder.
CAUTION: Install a suitable vinyl hose onto the injector to prevent gasoline from splashing out.
(k) Connect the TOYOTA hand-held tester or OBD II scan tool to the DLC3.
(l) Connect the battery negative (-) cable to the battery.
(m) Turn the ignition switch ON, and press the TOYOTA hand-held tester or OBD II scan tool main switch ON.
NOTICE: Do not start the engine.
(n) Select ACTIVE TEST mode on the TOYOTA hand-held tester or OBD II scan tool.
(o) Please refer to the TOYOTA hand-held tester or OBD II scan tool operator's manual for further details.
(p) If you have no TOYOTA hand-held tester or OBD II scan tool, connect the positive (+) and negative (-) leads from the battery to the fuel pump connector (SF-7 ).
(q) Connect SST (wire) to the injector and the battery for 15 seconds, and measure the injection volume with a graduated cylinder. Test each injector 2 or 3 times.
Volume: 56 - 69 cm3 (3.4 - 4.2 cu in.) per 15 seconds
Difference between each injector: 13 cm3 (0.8 cu in.) or less
If the injection volume is not as specified, replace the injector.
2. INSPECT LEAKAGE
(a) In the condition above, disconnect the tester probes of SST (wire) from the battery and check the fuel leakage from the injector.
Fuel drop: 1 drop or less per 12 minutes
(b) Turn the ignition switch OFF.
(c) Disconnect the negative (-) terminal cable from the battery.
(d) Remove SST and fuel tube connector.
SST 09268-41047, 09842-30070
(e) Disconnect the TOYOTA hand-held tester or OBD II scan tool from the DLC3.
(f) Reconnect the fuel inlet pipe (fuel tube connector) to the fuel filter.
CAUTION: Perform connecting operations of the fuel tube connector (quick type) after observing the precautions (SF-1 ).