Toyota
Toyota Land Cruiser
 Service Manual
Starting Starter
Disassembly

1. REMOVE 2 DUST PROTECTORS

2. REMOVE FIELD FRAME AND ARMATURE

(a) Remove the nut, and disconnect the lead wire from the

(a) Remove the nut, and disconnect the lead wire from the magnetic switch terminal.

Torque: 5.9 N·m (60 kgf·cm, 52 in.·lbf)

(b) Remove the 2 through bolts.

Torque: 9.3 N·m (95 kgf·cm, 82 in.·lbf)

(c) Pull out the field frame together with the armature from the

(c) Pull out the field frame together with the armature from the magnetic switch assembly.

NOTICE: At the time of notice, align the protrusion of the field frame with the groove of the magnetic switch.

(d) Remove the O-ring from the field frame.

HINT: At the time of assembly, use a new O-ring.

3. REMOVE STARTER HOUSING, CLUTCH ASSEMBLY AND GEAR

(a) Remove the 2 screws.

(a) Remove the 2 screws.

Torque: 9.3 N·m (95 kgf·cm, 82 in.·lbf)

(b) Remove these parts from the magnetic switch assembly:

(b) Remove these parts from the magnetic switch assembly:

  1.  Starter housing
  2.  Return spring
  3.  Idler gear
  4.  Bearing
  5.  Starter clutch assembly

HINT: At the time of assembly, apply grease to the return spring and insert the return spring into the clutch shaft hole.

4. REMOVE STEEL BALL

Using a magnetic finger, remove the steel ball from the clutch

Using a magnetic finger, remove the steel ball from the clutch shaft hole.

HINT: At the time of assembly, apply grease to the steel ball and insert the steel ball into the clutch shaft hole.

5. REMOVE BRUSH HOLDER

(a) Remove the 2 screws w/ O-ring and the end cover from

(a) Remove the 2 screws w/ O-ring and the end cover from the field frame.

Torque: 3.8 N·m (39 kgf·cm, 34 in.·lbf)

(b) Remove the O-ring from the field frame.

HINT: At the time of assembly, use a new O-ring.

(c) Using a screwdriver, hold the spring back and disconnect

(c) Using a screwdriver, hold the spring back and disconnect the brush from the brush holder. Disconnect the 4 brushes, and remove the brush holder.

NOTICE: Check that the positive (+) lead wires are not grounded.

6. REMOVE ARMATURE FROM FIELD FRAME

    More about Starter:

    Disassembly

    Inspection

    Installation

    Reassembly

    Removal

    Replacement

    Test

    Toyota Land Cruiser Service Manual / Starting / Starter / Disassembly

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