Toyota Land Cruiser

 Service Manual

Starting » Starter
Disassembly

1. REMOVE 2 DUST PROTECTORS

2. REMOVE FIELD FRAME AND ARMATURE

(a) Remove the nut, and disconnect the lead wire from the magnetic switch terminal.

Torque: 5.9 N·m (60 kgf·cm, 52 in.·lbf)

(b) Remove the 2 through bolts.

Torque: 9.3 N·m (95 kgf·cm, 82 in.·lbf)

(c) Pull out the field frame together with the armature from the magnetic switch assembly.

NOTICE: At the time of notice, align the protrusion of the field frame with the groove of the magnetic switch.

(d) Remove the O-ring from the field frame.

HINT: At the time of assembly, use a new O-ring.

3. REMOVE STARTER HOUSING, CLUTCH ASSEMBLY AND GEAR

(a) Remove the 2 screws.

Torque: 9.3 N·m (95 kgf·cm, 82 in.·lbf)

(b) Remove these parts from the magnetic switch assembly:

1.  Starter housing
2.  Return spring
3.  Idler gear
4.  Bearing
5.  Starter clutch assembly

HINT: At the time of assembly, apply grease to the return spring and insert the return spring into the clutch shaft hole.

4. REMOVE STEEL BALL

Using a magnetic finger, remove the steel ball from the clutch shaft hole.

HINT: At the time of assembly, apply grease to the steel ball and insert the steel ball into the clutch shaft hole.

5. REMOVE BRUSH HOLDER

(a) Remove the 2 screws w/ O-ring and the end cover from the field frame.

Torque: 3.8 N·m (39 kgf·cm, 34 in.·lbf)

(b) Remove the O-ring from the field frame.

HINT: At the time of assembly, use a new O-ring.

(c) Using a screwdriver, hold the spring back and disconnect the brush from the brush holder. Disconnect the 4 brushes, and remove the brush holder.

NOTICE: Check that the positive (+) lead wires are not grounded.

6. REMOVE ARMATURE FROM FIELD FRAME

Disassembly

Inspection

Installation

Reassembly

Removal

Replacement

Test