1. REMOVE A/C AMPLIFIER
Remove the 2 screws and the A/C amplifier.
2. REMOVE POWER TRANSISTOR
(a) Disconnect the connector.
(b) Remove the 2 screws and the power transistor
3. REMOVE BLOWER CASE
(a) Remove the wire harness.
(b) Remove the 11 screws, 3 holding springs and separate the cooling unit cases.
(c) Disconnect the connector.
(d) Remove the blower case.
4. REMOVE BLOWER MOTOR
Remove the 3 screws and the blower motor.
5. REMOVE EVAPORATOR
(a) Disconnect the 2 connector clamps.
(b) Remove the 10 screws and the 2 holding springs, and separate the cooling unit cases.
(c) Pull out the thermistor from the evaporator.
(d) Remove the screw and the piping clamp.
(e) Loosen the 2 nuts and remove the tube and accessory.
Torque: Liquid line: 14 NÂ·m (140 kgfÂ·cm, 10 ftÂ·lbf) Suction line: 32 NÂ·m (330 kgfÂ·cm, 24 ftÂ·lbf)
NOTICE: Cap the open fittings immediately to keep moisture or dirt out of the system.
HINT: At the time of reassembly, lubricate 2 new O-rings with compressor oil and install them in the tubes.
(f) Remove the evaporator.
HINT: At the time of reassembly, if evaporator was replaced, add compressor oil to the new evaporator.
Add 40 cc: (1.4 fl.oz.)
Compressor oil: ND-OIL 8 or equivalent
6. REMOVE EXPANSION VALVE
Using a hexagon wrench (5.0 mm, 0.20 in.), remove the 2 bolts and separate the expansion valve and evaporator.
Torque: 5.4 NÂ·m (55 kgfÂ·cm, 48 in.Â·lbf)
HINT: At the time of reassembly, lubricate 4 new O-rings with compressor oil and install them in the tubes.