Toyota
Toyota Land Cruiser
 Service Manual
Transfer Center differential
Disassembly

1. INSPECT HIGH SPEED OUTPUT GEAR RADIAL AND THRUST CLEARANCE

(a) Using a feeler gauge, measure the high speed output

(a) Using a feeler gauge, measure the high speed output gear thrust clearance.

Standard clearance: 0.10 - 0.25 mm (0.0039 - 0.0098 in.) Maximum clearance: 0.25 mm (0.0098 in.)

(b) Using a dial indicator, measure the high speed output

(b) Using a dial indicator, measure the high speed output gear radial clearance.

Standard clearance: 0.035 - 0.091 mm (0.00138 - 0.00358 in.) Maximum clearance: 0.091 mm (0.00358 in.)

2. REMOVE FRONT DRIVE GEAR PIECE

(a) Using a snap ring expander, remove the snap ring.

(a) Using a snap ring expander, remove the snap ring.

(b) Using SST and a press, remove the front drive gear piece.

SST 09950-00020, 09950-60010 (09951-00320)

NOTICE: Be careful not to drop the center differential assembly.

3. REMOVE FRONT TAPER ROLLER BEARING

Using SST and a press, remove the front taper roller bearing.

Using SST and a press, remove the front taper roller bearing.

SST 09950-00020

NOTICE: Set the claw of SST to the bearing inner race securely.

4. REMOVE HIGH SPEED OUTPUT GEAR

5. REMOVE 2 NEEDLE ROLLER BEARINGS

5. REMOVE 2 NEEDLE ROLLER BEARINGS

6. REMOVE HIGH AND LOW CLUTCH SLEEVE

7. REMOVE HIGH SPEED OUTPUT GEAR BUSHING AND CLUTCH HUB

7. REMOVE HIGH SPEED OUTPUT GEAR BUSHING AND CLUTCH HUB

(a) Using SST, remove the high speed output gear bushing

(a) Using SST, remove the high speed output gear bushing and clutch hub.

SST 09950- 00020, 09950- 00030, 09950- 60010 (09951-00320)

(b) Using a magnetic finger, remove the straight pin from the differential front case.

8. REMOVE REAR TAPER ROLLER BEARING

Using SST and a press, remove the rear taper roller bearing.

Using SST and a press, remove the rear taper roller bearing.

SST 09950-00020, 09950-60010 (09951-00320)

NOTICE: Set the claw of SST to the bearing inner race securely.

9. REMOVE DIFFERENTIAL REAR CASE

Remove the 12 bolts and differential rear case.

Remove the 12 bolts and differential rear case.

10. REMOVE THRUST WASHER AND REAR SIDE GEAR

11. REMOVE PINION SHAFT, 2 PINION GEARS AND 2 THRUST WASHERS

11. REMOVE PINION SHAFT, 2 PINION GEARS AND 2 THRUST WASHERS

(a) Remove the straight pin from the pinion shaft.

(a) Remove the straight pin from the pinion shaft.

(b) Remove the pinion shaft, 2 pinion gears and thrust washers.

(b) Remove the pinion shaft, 2 pinion gears and thrust washers.

(c) Remove the front side gear and thrust wash

(c) Remove the front side gear and thrust wash

12. REMOVE LOW GEAR

Using a plastic hammer, tap and remove the low gear.

Using a plastic hammer, tap and remove the low gear.

NOTICE: Be careful not to damage the low gear.

    More about Center differential:

    Disassembly

    Reassembly

    Toyota Land Cruiser Service Manual / Transfer / Center differential / Disassembly

    Toyota Land Cruiser Service Manual

    Categories


    2011-2018 Copyright www.tlacruiser.com